1. Selection of evaporator type
type
Applicable working conditions
characteristic
Forced circulation evaporator
Working conditions with high viscosity, easy scaling, and containing crystalline particles
High flow rate (1.5-3m/s), anti blocking and anti scaling, wide applicability
falling film evaporator
Low viscosity, heat sensitivity, and no crystallization conditions
High heat transfer coefficient, short residence time, suitable for thermosensitive materials
OSLO/DTB crystallizer
Operating conditions requiring control of crystal particle size
Crystal uniformity, high purity, suitable for crystallization needs
2. Material selection
Material Type
Applicable scenarios
core advantage
316L stainless steel
Low chlorine environment (<200ppm)
Corrosion resistance, moderate cost, suitable for conventional working conditions
Duplex stainless steel 2205/2507
Conventional high salt scenario, chloride ion<0.5g/L
Resistant to pitting corrosion, suitable for most industrial high salt wastewater
Titanium alloy TA2
Chloride ion>500ppm or high temperature acidic working conditions
Resistant to strong corrosion and suitable for extreme high chlorine environments
Hastelloy C-276
Extreme corrosive environments such as cyanide and strong acids
Resistant to strong corrosion and suitable for various extremely complex working conditions
3. Compressor selection
compressor type
Applicable temperature rise
characteristic
Roots compressor
8-15℃
Simple structure, suitable for materials with low boiling point rise, moderate cost
Centrifugal compressor
12-25℃
High efficiency, stable operation, suitable for most industrial wastewater scenarios
Multi stage series compressor
>25℃
Suitable for high boiling point materials, with high investment but stable operation
Material supplement
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The material of the compressor should match the working conditions, and carbon steel with nickel plating or duplex steel should be preferred
4. Auxiliary equipment
Circulating pump: high flow, low head axial flow pump, variable frequency regulation.
Solid liquid separation: Separation of crystalline salts using a centrifuge or vacuum belt filter.
Drying system: Airflow drying/disc dryer to ensure product moisture content<0.5%.
Automation system: PLC/DCS+online cleaning (CIP), fault interlock protection.